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Case Studies

Sennheiser

Increase quality testing numbers

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33%

More unit tested

115

Printed Circuit Board inspected

30 000

Pieces assembled per day

About Sennheiser

Sennheiser Manufacturing USA produces professional audio equipment for the Americas and Asia. Manual, meticulous testing of printed circuit boards (PCBs) became a bottleneck on the production floor.

Industry

Consumer electronics

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Location

United States of America

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Number of Employees

3000

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Products

2F-85 Adaptive Gripper

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701daf01b9d82dc07055eb4e6f9ba6ee79eb991c609c58a5ceccee00975ee0e3 1

Step 1 - Box dimensions, weight and orientation

701daf01b9d82dc07055eb4e6f9ba6ee79eb991c609c58a5ceccee00975ee0e3 1

Step 1 - Box dimensions, weight and orientation

701daf01b9d82dc07055eb4e6f9ba6ee79eb991c609c58a5ceccee00975ee0e3 1

Step 1 - Box dimensions, weight and orientation

Sennheiser USA Picks 115 different types of PCBs with an Adaptive Gripper
The cobots are fast, but I can keep up - and it’s great how much we’ve increased our numbers
Marcella, Sennheiser
Marcella Segovia
PCB Testing Operator, Sennheiser Manufacturing

Overcoming Challenges: Our Solutions

The Problem

Sennheiser Manufacturing USA produces professional audio equipment, which involves assembling thousands of different PCBs. Their meticulous process of manual PCB testing became a bottleneck on the production floor.

The Solution

Sennheiser used Robotiq’s 2F-85 Adaptive Gripper to handle 115 different PCBs and saw a 33% increase in the number of units tested. They also used Robotiq Insights to track daily production metrics, and the resulting data helped justify adding a second Universal Robots cobot in the summer of 2019.

The Robotiq solution

Four Robotiq Machine Tending cells were deployed at Fusion OEM within less than a year. A process made easy thanks to the use of Force Copilot.
Robotiq Machine Tending solution with Hand-E Gripper at Fusion OEM
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Products

2F-85 adaptive gripper

The 2F-85 Adaptive Gripper allowed Sennheiser to manage part changeovers quickly, which was important for their high-mix, high-volume production. 

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