Automated Palletizing Solutions with Robotic Palletizers

The Challenge

Production interrupted by staff shortage

With over 90% of the world's goods depending on pallet transportation, the efficiency of your palletizing stations is paramount, forming a vital connection between products and customers. In a manufacturing world dealing with labor scarcity, relying on humans for dull and repetitive tasks like palletizing is ineffective.

The solution

Automate the end-of-line for consistent output

Robotic palletizing transforms productivity, fortifying the link between your products and customers with unmatched efficiency. It counters the industry's labor shortages and high turnover rates by eliminating repetitive, injury-causing, and monotonous tasks, ensuring consistent quality, optimized throughput and better working conditions.

The turnkey Robotiq Palletizing Solution stacking on two pallets

Robotic palletizing solution

The Robotiq palletizing solution is a turnkey product that can be installed in a matter of days, allowing manufacturers to quickly and permanently resolve end-of-line production instability. Designed to accommodate diverse payloads and pallet heights, the robotic palletizing system meets a variety of palletizing application needs with ease and adaptability.

Robotiq’s customers worldwide have experienced major productivity surges in a short period and earned a payback period within 12 months.

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Robotiq's difference

Robotiq Palletizing Solution turnkey controller

Standard palletizing

system

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This turnkey convenience comes pre-connected to provide immediate functionality and operational efficiency.

It’s packed with intelligence for optimized palletizing operations—no custom programming or robotics expertise is required to maximize its performance.

Robotiq Palletizing Solution picking boxes off a production line

Unmatched

performance

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Robotiq’s cutting-edge technologies take the solution’s performance to unmatched levels.

Experience faster throughput on tall pallets, optimized lifting capacities through innovative gripper designs, and faster lead times and installation procedures through a standardized approach.

Installation of powerpick gripper on Robot

Operational

adaptability

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Built on best practices and tested extensively, the solution guarantees reliability and flexibility, no matter your packaging needs.

Streamline end-of-line operations, minimize production downtime with swift changeovers, and ensure future-proof manufacturing.

Lean Robotics deployment

At Robotiq, we deploy automation project using lean robotics principles, ensuring that factory production starts faster with minimal disruptions. Unlike centralized solution or industrial palletizer that requires extensive conveyor rerouting and reduce operational flexibility, our cobot palletizing solutions maintain the resilience and adaptability of the lines.

Our team collaborates with your maintenance staff to complete the installation in 3-4 days, including onsite training. This quick setup means you start benefiting from the system almost immediately. We support you throughout the deployment process and beyond.

Our technical support team works closely with a global network of certified partners to ensure your investment exceeds expectations. With the largest network of certified partners worldwide, we provide reliable local support to all our customers.

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AX Series - Features a linear axis

11.5 KG (25 lb) Payload

AX10

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Stacking height
2,750 mm (108 in)

Cycle time
13 cycles/min

Payload
11.5 kg (25 lb)

Typical footprint
⪆ 2,700 x 1,766 mm

Ideal for handling a wide variety of box sizes and pallet heights.

18 kg (40 LB) payload

AX20

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Stacking height
3,000 mm (118 in)

Cycle time
10 cycles/min

Payload
18 kg (40 lb)

Typical footprint
⪆ 2,900 x 1,766 mm

Ideal for stacking heavy boxes and buckets at various heights.

27 kg (60 lb) payload

AX30

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Stacking height
2,750 mm (108 in)

Cycle time
10 cycles/min

Payload
27 kg (60 lb)

Typical footprint
⪆ 2,900 x 1,766 mm

Ideal for stacking heavy boxes and buckets at various heights.

PE Series - Features a fixed or adjustable pedestal

11.5 kg (25 lb) payload

PE10

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Stacking height
1,550 mm (60 in)

Cycle time
13 cycles/min

Payload
11.5 kg (25 lb)

Typical footprint
⪆ 2,700 x 1,766 mm

Ideal for less frequent changes in box size and pallet height.

23 kg (50 lb) PAYLOAD

PE20

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Stacking height
2,150 mm (84 in)

Cycle time
13 cycles/min

Payload
23 kg (50 lb)

Typical footprint
⪆ 2,900 x 1,766 mm

Ideal for heavier loads and low to moderate pallet heights.

Configure with ease

Robotiq's engineers have tackled programming complexities to deliver effective design, simple integration, and smooth operation.

The solution comes with the components pre-connected and programmed within the software. This ensures seamless operation of all parts when the solution is delivered, which saves time and reduces the risk of errors during installation.

It features a visual interface and built-in modules that make setup intuitive, guiding the user through a sequence of steps. No robotics expertise is required

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Designed to enhance efficiency

Our solution's standardized design, refined across numerous successful implementations, streamlines the process because many steps have already been accounted for. This results in quicker lead times and dependable, cost-efficient operations.

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Simple Robotiq Palletizing Solution integration

Swift integration

Integration is minimally disruptive, thanks to a modular design. Installation takes less than three days, including comprehensive on-site training. Our palletizing solution, standardized for ease, is the most compact in its category, and seamlessly integrates into your factory floor without requiring extensive conversion work.

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Continuous operations

The solution’s pre-engineered, intelligent software simplifies the teaching process, removing complexities. Your staff can effortlessly adapt production through an intuitive interface, with the solution autonomously optimizing trajectories without the need for programming. This eliminates reliance on external integrators for program adjustments, so you stay in control.

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Reliability and Durability

Customers satisfaction is our priority. Our Palletizing Solution comes with a comprehensive, extendable warranty of up to 48 months along with robust support, demonstrating our commitment to reliability and customers peace of mind.

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Case studies

Family-owned and operated Deanan Gourmet Popcorn scales up operations with Robotiq Palletizing Solution.

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As part of its growth strategy, Deanan Gourmet Popcorn turned to automation to improve efficiency and meet operational challenges. Many available solutions required a larger footprint than the plant could support, and came with prohibitive costs. These factors highlighted the need for a compact, cost-effective automation system, capable of meeting space and budget constraints while improving overall efficiency.

This case study explains how Deanan partnered with Robotiq and Olympus Controls to implement a compact and efficient palletizing solution, transforming its production processes and paving the way for future growth.

Case studies

Eckerts GmbH's automating the art of distillation

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Eckerts Wacholder Brennerei GmbH wanted to streamline their operations and reduce staff costs, but automating their palletizing process proved difficult. Their customer's cartons were exceptionally heavy and structurally weak, making efficient automation difficult. In addition, concerns about safety, limited workspace and potential learning curves for employees made the team reluctant to integrate robotics into their workflow.

That's where Robotiq's Palletizing Solution came in! It seamlessly took over manual handling, offering a safe, compact and easy-to-use system. Employees quickly adapted, benefiting from reduced fatigue and improved efficiency, enabling Eckerts to focus on quality production thanks to a smoother, more productive palletizing process.

Case studies

Raumland GmbH's automated solution for palletizing wine cartons

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Raumland GmbH's team was handling up to 40 tonnes of packaging per shift making it exhausting and inefficient on employees. Plus, existing automation options were inflexible, oversized, or just too expensive.

That's when Robotiq's Palletizing Solution came into play! It has taken over manual palletizing, giving way to more efficient workflows and happier employees. Bottling is now faster, smoother and stress-free.

Case studies

Revolutionizing bakery production with flexible cobot palletizing solution

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Hack AG supercharged its end-of-line process with the Robotiq Palletizing Solution, improving flexibility and easing the workload for its employees. The result? A cobot that moves seamlessly between lines in just 8:20 minutes while managing 800 SKUs across multiple production lines.

This game-changing shift allows them to effortlessly adapt to evolving production demands while empowering their team to focus on higher-value tasks. See how they did it.

Case studies

Flexible automation for sustainable productivity

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The Robotiq Palletizing Solution boosts efficiency and profitability with its turnkey, adaptable design. Quick to install and easy to operate, it scales to meet future needs, offering a strategic, low-risk investment with high returns.

Napco acquired new customers and opened itself to new markets, thanks to the Robotiq Palletizing Solution. Dive into Napco’s success story.

Alliora case study for palletizing product page

Case studies

Empower your workforce

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The Robotiq Palletizing Solution liberates workers from monotonous tasks and redirects their skills to more fulfilling roles. It prioritizes employee well-being and job satisfaction, creating an attractive work environment that resonates with the modern workforce's pursuit of meaningful careers.

TIDI Products used the Robotiq Palletizing Solution to offer better value-added tasks to operators. See how.

Case studies

Boost productivity

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This turnkey solution is designed to minimize production downtime during installation and sustain uptime during changeovers, thanks to user-friendly software that removes complexities and streamlines the palletizing process.

Korea Pelagic also optimized its productivity by 200% by implementing the Robotiq Palletizing Solution in its facility. Discover their story.